Animal Food Machine

Datong Extrusion Machinery: Your Professional Animal Food Machine Manufacturer!

Jinan Datong Extrusion Machinery Co.,Ltd was founded in 2012. Our company manufactures a full range of extrusion and puffing equipment, with diverse products, complete after-sales services, and complete supporting facilities. Customers can purchase all the required equipment in one stop. It is currently the main professional manufacturer, manufacturer and R&D manufacturer of extrusion and puffing equipment and its supporting equipment in China.

Our Advantages

Rich Experience

Our working team have experienced more than 10 years on extrusion processing.It is one specialized is engaged in the twin-screw and single screw food expanding machinery enterprises, company with research and development, production, sales of all kinds of machinery and complete sets of equipment for the main business, my company brings together industry expert team work for ten years, not only in the best extrusion technology research, more efforts to continuously explore in terms of food technology, so that the customer production to the market leading food.

Wide Product Range

Our mainly products: Snacks food extruder, fish food machine, dog food machine, pet food machine, puff snacks machine，core filling snacks machinery, Corn Puff Snack Extruder, pet chews food machine, pet snacks machine, corn flakes production line, lab twin screw extruder, twins screw extruder, double screw extruder, niknaks machine, cheetos food machine, textured soya protein food machine, soya nugget machine, pellets snacks production line, and so on.

Wide Range of Product Exports

At present, the company equipment exported to Europe, Egypt, Jordan, South Africa, Iran, Italy, France, the Netherlands, UK, Russia, Turkey, Ukraine, belarus, America: Canada, the United States, Chile, suriname, Brazil; Africa: Brazil, Malawi, mozambique, Nigeria and Congo (cloth), lesotho, Asia: Burma, Vietnam, the Philippines, Thailand, Indonesia, Malaysia, India, kazakhstan, kyrgyzstan, uzbekistan, north Korea, Afghanistan, Iran, Lebanon, tajikistan and other countries.

Excellent Customer Service

Installation + training: After delivery, according to the needs of the purchasing customer, the after-sales service personnel will arrive at the designated place of the customer, to install the equipment in time.
Service + tracking: After-sales service personnel need to do a follow-up survey of each customer responsible for their own use of equipment, and conduct detailed records and targeted problems to solve.

Introduction to Animal Food Machine

Animal food machine refers to an animal feed processing equipment, which can press grass, straw, corn, soybean etc. into small feed pellets. With this equipment, all kinds of animal feed can be produced, such as, cattle, sheep, goat, pig, rabbit, chicken, duck etc.

Types of Animal Food Machine

Grinding Machine
The purpose of this machine is crushing the raw materials into recommended sizes for the different type of feed. The grinding machine has a number of features that help to perform the job effectively. It has a wider grinding surface to ensure fully grinding for both macro and micro grinding. It is also fitted with a movable operating door to give for convenient operations and maintenance. The machine is also fitted with a safety interlocking device to provide maximum safety.

Mixing Machine
A good mixing machine will ensure uniformity in the mixing hence the good quality of the finished product. In this machine, the different raw materials are mixed with fat, additives and medicine to ensure quality feed. The mixing machine should not contain dead corners to prevent cross-contamination.

Pelleting Machine
The poultry feed pelleting machine is used for producing the final pellet feed. Good pellets are termed as complete feed since they contain all the nutrients

Cooling Machine
The already extruded feeds have a temperature of around 70-90 degrees Celsius. Therefore, cooling is required to bring down the temperature to around 5 degrees Celsius which is recommended for proper storage. Cooling prepares the pellets for storage and should be kept as clean as possible due to the discharge system. The cooling machine has key features to enable maximum output. It has an octagonal shape to ensure that there are no dead corners that would lead to contamination.

Cleaning Machine
Cleaning is crucial in the poultry plant to ensure that the feed produced is safe for poultry production. The cleaning machine has a streamline design along the outlets to prevent deposition and avoid cross contamination. It also has a pressure screening system which is simple and convenient.

Conveying Machine
This machine is important in the poultry plant since its majorly use for the transportation of the raw materials and the finished goods. It has a big inlet to avoid blockage by the raw material.

Packaging Machine
The already finished product needs to be packaged into bags depending on the requirement. The machine has a quality anti-shock device to ensure fast packaging, measurement accuracy and stable operations. The machine also contains independent suspension weighing sensors which help in accurate weighing.

Working Process of Animal Food Machine

Raw Material Receiving
Feed mills are usually equipped to receive both rail and truck delivery of grains and other ingredients.Ingredients like meat, fish meal, fat, molasses and premixes are delivered by truck, whereas grains and soybean meal are usually delivered by rail. Dry ingredients are received either in bulk or in bags; liquid ingredients like fat and molasses are pumped directly into storage tanks within the feed mill; bulk grain and other ingredients are conveyed by the conveyor or bucket elevator to the cleaner to remove the nonmetalic foreign material and tramp metal and then are stored in the storage bins.

Grinding
Whole grains need to be ground by the feed hammer mill before mixing with other feed ingredients.

Batching
According to the feed formulation, various feed ingredients need to be weighed by the batch scale quantitatively. The quantities of various ingredients fed into the scale hopper are controlled form central control panels manually or automatically.

Mixing
Each batch of feed ingredients are mixed in the feed mixing machine uniformly.
Mixing time depends on the feed formulation and the characteristics of feed ingredients and feed mixing machine.

Pelleting
The uniformly blended feed ingredients are fed into the feed pellet machine.The pelleting process involves several steps. Firstly, the mixed ingredients are fed into the pellet mill feeder which is used to control the rate at which the ingredients is delivered to the feed pelleting equipment; secondly, the dry mixed materials and added steam are blended together in the conditioner to make a wet mash and then sent to the pelleting chamber by gravity or a forced feeder system; in the pelleting chamber, the hot moist mash are pushed through the pellet mill die and converted into pellet size and shape.

Cooling and Sifting
The hot feed pellets are fed into the pellet cooling machine by gravity to get durable and hard pellets. Cooled pellets flow directly to the screening machine for scalping the pelleted mash and fines.

Packing and Warehousing
Finished feed pellets are weighed, packaged and sealed by the pellets packing machine and then moved to the warehouse.

Benefits of Animal Food Machine

Increased Performance
One of the primary advantages of using animal food machines is raised efficiency. These machines can create pellets in huge quantities, which decreases the quantity of time as well as labor required to produce pet feed. With making use of an pet feed pellet machine, a farmer can create a big amount of pet feed in a short period of time, hence increasing effectiveness.

Cost Saving
Utilizing an animal food machine can lead to price financial savings for farmers. The cost of generating animal feed can be quite high, yet with the use of a pellet maker, farmers can lower the price of production considerably. Animal food machines are designed to compress raw materials into portable pellets, which decreases waste and also causes more reliable use of resources. Additionally, with the use of these machines, farmers can produce pet feed that is of a higher quality, which can lead to savings in the long run.

Enhanced Animal Health
Using an animal food machine can boost animal's health. Pellets created by the pellet making machine are small as well as consistent in size, which makes sure that each animal receives the same amount of nutrients with every feeding. This consistency in feeding can result in enhanced animal health and wellness, as animals are obtaining the necessary nutrients in the right amounts.

Flexibility
Animal food machines are flexible and can be utilized to generate a wide array of animal feed. The machines can be adjusted to produce pellets of different shapes and sizes, relying on the certain requirements of the animals. This convenience enables farmers to produce feed that is customized to the details needs of their pets, causing boosted animal health as well as performance.

Environmentally Friendly
Making use of an animal food machine is environmentally friendly. The makers are developed to compress resources right into small pellets, which minimizes waste and also leads to extra reliable use resources. In addition, with the use of a pellet device, farmers can reduce their carbon impact, as they are creating animal feed in a much more reliable as well as eco-friendly way.

Key Features to Look for When Choosing Animal Food Machine

Capacity and Efficiency
Capacity and efficiency are crucial considerations when selecting animal food machines because they directly impact the cost of production and the quality of the finished product, machines with higher capacity and efficiency ratings can produce more feed in less time, reducing labor costs and increasing productivity.
Additionally, machines that can process raw materials more efficiently can result in higher-quality feed with more consistent nutritional value. When choosing equipment, it's essential to assess your specific needs and select equipment that meets those needs. Consider the volume of feed you need to produce, the types of ingredients you use, and the desired finished product. Additionally, look for machines that is easy to operate and maintain, as this can affect its overall efficiency. By selecting equipment that meets your needs, you can ensure that your animal feed processing operations are as efficient and cost-effective as possible.

Durability and Maintenance
Durable animal food machine is built to last and can withstand the wear and tear of daily use, reducing the need for frequent repairs or replacement. Additionally, machine that is easy to maintain can save time and money, as routine maintenance can prevent breakdowns and ensure that the equipment operates at peak efficiency.
When selecting animal food machine, consider the materials and construction methods used in its design. Stainless steel and other corrosion-resistant materials are often used for equipment that comes into contact with moisture or acidic materials, as they are less prone to rust and deterioration. Additionally, welded seams and reinforced structures can increase the machine's durability and reduce the risk of failure.
It's also important to choose a machine that is easy to maintain. Look for features like removable parts, easy-to-access lubrication points, and user-friendly controls that simplify routine maintenance tasks. Additionally, consider the availability of replacement parts and the manufacturer's customer support services, as this can affect how quickly and easily you can obtain assistance when needed.

Customizability and Flexibility
Every feed manufacturer has unique requirements and preferences, and machines that can be customized to meet these needs can increase efficiency and improve the quality of the finished product. Additionally, animal food machine that is flexible can adapt to changing needs and processing conditions, allowing for greater versatility in the production process.
Additionally, look for equipment that is modular and can be easily integrated into your existing processing line. This can allow you to add or remove equipment as needed to meet changing production demands or adapt to new feed formulations. By selecting equipment that can be customized and adapted to your specific needs, you can improve the efficiency and effectiveness of your animal feed processing operations. Consider the unique requirements of your operation and look for animal food machine that can be tailored to meet those needs. This can help you produce higher-quality feed products and stay competitive in the marketplace.

Safety and Sanitation
In animal feed production, the machine used must not only ensure efficient production but also ensure the safety of workers and animals alike. This is particularly important given the hazards associated with handling large volumes of raw materials and the complex machinery involved in processing them.
To mitigate the risk of accidents and injuries, animal food machine must be designed with appropriate safety features. These include safety guards, automatic shut-off mechanisms, and emergency stop buttons, among others.
Another important safety consideration is the ease of cleaning and maintenance of the equipment. The feed processing equipment should be designed to allow for easy disassembly, cleaning, and reassembly. Equipment that is easy to clean also saves time and reduces the risk of cross-contamination between different feed batches.

Cost and Value
When choosing animal food machine, it's important to balance cost and value to ensure a good return on investment. The total cost of ownership, including ongoing maintenance and repair costs, energy consumption, and labor costs, should be considered. It's also important to consider the expected lifespan of the equipment and how well it will hold up over time. Choose equipment that is backed by a strong warranty and has a reputation for reliability and durability.
Consider the specific needs of your operation and choose a machine that is tailored to those needs. Animal food machine that is well-suited to your specific application can help achieve greater efficiency and produce higher-quality feed products, leading to a better return on investment.

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Q: What are the applications of animal food extruder machines in animal feed production?

A: Pig Raising
Because of the small gastric volume and weak digestive and absorption capacity of intestine, suckling pigs are prone to suffer from nutritional diarrhea during the process of changing from breast feeding to feeding. Ungelatinized feed is not ideal for sterilization, which can easily cause stress reaction of digestive tract and diarrhea and diarrhea in piglets. Expanded feedstuff made by animal food extruders can greatly reduce the incidence of diarrhea when feeding weaned piglets, thus reducing feeding cost, shortening fattening time and improving economic benefits.
Poultry Raising
The extruded feed produced by animal food extruder mahcines is granular, which is conducive to the feeding of chickens and ducks, improves the wear rate of feed in the crop sac, speeds up the digestion and absorption of feed, and improves the utilization rate of feed. Because the expanded feed kills a large number of pathogenic bacteria, it reduces the diseases of poultry such as diarrhea.
Feeding of Ruminants
Due to the degradation of fibers in feed, soluble fibers increased, which improved the digestive utilization rate of ruminants. Animal food extruders can improve ruminant utilization of non-protein nitrogen and increase rumen protein content, thus reducing feeding costs. Expanded feed can also improve milk fat rate of dairy cows, and the effect of fattening beef cattle is very obvious.

Q: What are the characteristics of flat die feed pellet machine?

A: Simple structure, wide applicability, small floor area and low noise.
Powdery feed and grass meal can be granulated without or with a little liquid.
The pellets made by the feed pellet machine have high hardness, smooth surface and full maturity, which can improve the digestion and absorption of nutrients and kill common pathogenic microorganisms and parasites. They are suitable for feeding rabbits, fish, ducks and experimental animals, and can obtain higher economic benefits than mixed powder feed.
The feed pellet machine has a variety of aperture moulds, suitable for granulation of different materials, and achieves the best result.
It can adapt to different materials and ensure the pressing effect. Compression molding of sawdust and corn straw requires a lot of pressure. In the granulating equipment, the roller component is the central part of the whole equipment. The company uses high-quality alloy steel to improve the service life of rollers.

Q: What are the advantages of using animal food machine?

A: Improved Efficiency
Animal food machines used to feed animals can improve the efficiency of farming operations by reducing the time and labor required to feed animals.
Improved Nutrition
Properly mixed feed ensures that animals receive a balanced diet with the necessary nutrients for growth and health.
Reduced Waste
Animal food machines such as feed mixers and automatic feeders can reduce waste by accurately dispensing feed and preventing overfeeding.
Increased Safety
Machines such as feed wagons and automatic feeders can reduce the risk of injury to both animals and humans by reducing the need for manual labor in feeding.

Q: How to select the right pellet feed machine?

A: Raw Materials
When selecting a pellet feed machine, the raw materials being processed should be considered. For processing concentrate feed, a flat or ring mold pellet feed machine is suitable, while flat mold pellet feed machines are best for processing forage feed or grass combined feed. This is because the flat mold pellet feed machine has a strong anti-overload capability and is made of high-quality alloy steel with good wear resistance, ensuring a longer service life than ordinary materials.
Requirements for Pellets
The particle shape of a good feed pellet should be smooth, have moderate hardness, and a damage rate of less than 4%, with the moisture content being less than 10%. The temperature of the pellets during the pressing process should be around 60-80°C to avoid losses in various trace elements added during the granulation process. It is also best to use a dry pellet feed machine, as the pellets produced do not require baking or sun exposure and can be bagged for storage and preservation at room temperature.
Different Breeding Sizes and Feed Consumption
When selecting a pellet feed machine, different types should be chosen based on the scale of cultivation and feed consumption. For granules made for pigs, fish, and chickens, the flat or ring mold pellet feeding machine can be selected as they have better pressing resistance and require less power. In contrast, flat mold pellet feeders are suitable for processing rabbit, cattle, and sheep feed due to the high proportion of processed grass powder, which can result in high resistance and load.

Q: What may cause the wear of vulnerable parts of an animal food machine and what is the maintenance method?

A: Raw Material Particle Size
Because the crushing fineness of raw materials determines the surface area of pellet feed composition, the finer the particle size is, the larger the surface area is, the faster the material absorbs water in steam, and it is relatively easy to condition and particle forming; If the grain is too coarse, the die wear increases, the energy consumption increases, and the productivity decreases.
For materials with high crude fiber content, a certain amount of grease shall be added in the granulation process to reduce the friction between the material and the ring mold, and the appearance of formed feed particles shall be smooth.
Raw Material Impurity Cleaning
If there are too many iron impurities in the material, resulting in accelerated die wear, this should attract the attention of the pellet feed-making machine operator. Therefore, impurity removal before raw material processing is very important.
Add Steam
Adding steam during material granulation is conducive to material softening and lubrication, to reduce the wear of materials on the machine and improve the output. Generally, the pressure varies with the variety of pressed materials. After adding steam, the moisture content of materials should reach 16% ~ 17%, and the temperature of materials after quenching and tempering should be controlled at 78 ~ 87 ℃.
Clearance Between Ring Die and Press Roll
The unreasonable installation angle of the feeder will lead to uneven material distribution between the ring die and the press roll, and over time, it will lead to uneven wear distribution between the ring die and the press roll.

Q: How to install an animal food machine?

A: Before installation, check whether the size of each installation foundation meets the requirements of the drawing according to the equipment plan and foundation diagram of the poultry feed pellet production line. If there is any discrepancy, it should be repaired until the size is correct before installation.
The installer should be familiar with the installation requirements of each equipment first, and carry out construction in strict accordance with the technical requirements.
The animal food machine may be deformed, damaged or lost during transportation. Therefore, before installation, check and accept the equipment against the equipment list, and take corresponding measures to ensure that the equipment is in good condition before installation.
Before entering the installation site, each equipment should be numbered, the installation process card and schedule should be formulated, and the equipment should be transferred to the ring die chicken feed pellet production line site for installation according to the installation process sequence requirements.
Installation sequence: From top to bottom, first install the host equipment and rack in place, and then install the connecting pipes and electrical equipment.
Tools required for installation: Equipment and materials must be available.
After installation, the rotating parts of the equipment must be flexible and free of jamming, bumping, and impact. The connecting parts must be firm and sealed, and there must be no powder, air, or oil leakage.
The installation of electrical equipment should comply with the relevant national regulations. The direction of each line should be clear, and there should be no electricity running or leakage. The wires and cables should have a protective shell to prevent rats from biting.
After all the equipment of the chicken feed pellet manufacturing line is installed, each stand-alone machine should be tested in an empty run, and can be put into a load test run in normal operation.
Before the load test, calibrate the electronic batching scale and the packing scale, and the required accuracy is required.
After the load runs for 8 hours, it can be delivered to the feed mill processing plant for production and use after there is no fault.

Q: How to operate the animal food extrusion machine？

A: Check the fasteners before starting the animal food extrusion machine, and there should be no looseness.
Ensure that steam and water can be supplied normally.
Make sure the power supply and electrical appliances are normal.
Open the steam valve, preheat the expansion chamber, the temperature is about 100 degrees.
Start the extrusion equipment: Start the conditioner, start the feed auger, when there is material outflow at the outlet of the conditioner, start to add steam to the conditioner, when the material is well-conditioned, turn on the main motor to the expansion chamber Add a small amount of water and feed the material into the expansion chamber at the same time. After the material is extruded, adjust the expansion effect and moisture of the product.

Q: What is animal food extruder?

A: Animal food extruders play a crucial role in the industrial processing of pet and livestock feed. These machines utilize extrusion technology to transform raw ingredients into nutritious and palatable food products for animals.
Extrusion is a versatile process that involves the mechanical and thermal treatment of ingredients under high pressure and temperature. This process not only improves the digestibility of the feed but also enhances its nutritional value and shelf life. Animal food extruders come in various sizes and configurations to cater to different production scales and requirements in the food industry.

Q: What are the components of an animal food extruder and what’s their function?

A: The barrel serves as the primary processing chamber of the extruder, housing the screws and heating elements. It is typically constructed from durable stainless steel to withstand the high temperatures and pressures encountered during extrusion.
Screws are the mechanical drivers responsible for conveying, compressing, and shearing the raw material along the length of the barrel. They come in various designs and configurations, including single-screw and twin-screw arrangements, each tailored to specific processing requirements.
The die is a critical component that shapes the extruded product as it exits the extruder. It defines the final size, shape, and texture of the product and can be customized to produce a wide range of animal feed formulations, from pellets to textured shapes.
Heating elements, such as electric heaters or steam jackets, provide the necessary thermal energy to soften and plasticize the raw ingredients within the extruder barrel. Precise temperature control is essential to achieve optimal cooking and texturization of the final product.

Q: What are the typical raw materials used for animal food machines?

A: Common raw materials include grains (corn, wheat, soybean meal), protein sources (fishmeal, meat and bone meal), vitamins, minerals, and additives (enzymes, antioxidants).

Q: What are the typical maintenance requirements for an animal feed production line?

A: Regular maintenance is crucial and includes tasks such as equipment cleaning, lubrication, wear part replacement, calibration of weighing and dosing systems, and preventive maintenance schedules to minimize downtime and ensure consistent performance.

Q: What is the working principle of animal food production line?

A: Ingredient Handling and Storage: Raw materials are received, inspected, and stored in dedicated silos or bins.
Grinding and Milling: Grains and other ingredients are ground or milled to achieve the desired particle size for optimal digestibility.
Mixing and Blending: The ground ingredients are precisely weighed and mixed in a specialized mixer to ensure a homogeneous blend.
Pelleting: The feed mixture is conditioned with steam and then extruded through a die to form pellets, which improves feed handling, storage, and consumption.
Cooling and Drying: The hot pellets are cooled and dried to prevent spoilage and maintain their structural integrity.
Packaging and Storage: The finished feed is packaged or stored in bulk for distribution and transportation.

We're professional animal food machine manufacturers and suppliers in China, specialized in providing high quality products. We warmly welcome you to wholesale bulk animal food machine at competitive price from our factory.

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Key Features to Look for When Choosing Animal Food Machine

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